Non-Grain Oriented Electrical Steel Manufacturer
Longbank is one of the leading manufacturers in China that is committed to providing high-grade non-grain oriented electrical steel in a wide variety of specifications.
- Offers an extensive selection of material grades
- Wide range of insulation coating
- ASTM A677 and ASTM A683 are available
- High-quality at competitive prices
Longbank Non-Grain Oriented Electrical Steel
Longbank manufactures non-grain oriented electrical steel with great features such as high mechanical strength, excellent electrical resistivity, high permeability, low core losses, high magnetic induction, improved wear resistance, corrosion resistance, excellent homogeneous electromagnetic properties in all directions, and many more.
The non-grain oriented electrical steel is commonly used as an iron core material in tiny precision electric motors, small power transformers, rotating machines, etc. They are widely used in household appliances, AC motors, inductors, power generations, high-frequency transformers, high-speed electric motors, and many more.
Moreover, the non-grain oriented electrical steel is mainly divided into two types such as semi-processed and fully processed. There is also a wide range of insulation coating that can be applied on the non-grain oriented electrical steel depending on the applications and your requests.
If you have questions regarding Longbank’s non-grain-oriented electrical steel or need help on selecting the right products for your applications or business, do not hesitate to contact us. We are glad and ready to answer your questions and give you advice on choosing suitable products.
Non-Grain Oriented Electrical Steel by Applications
The non-grain oriented electrical steel is used to enhance the performance of motors such as traction motors in HEV, electric power steering motors, high-efficiency air conditioner compressors motors, and other frequency motor applications. They are featuring good permeability, low core losses, etc.
Due to the high permeability, low hysteresis loss, and high electrical resistance of non-grain oriented electrical steel, it is used for different types of transformers such as welding machine transformers, audio transformers, high-frequency electrical transformers, and other transformer applications.
The non-grain oriented electrical steel is used for producing cores of inductors, which are used with resistors and capacitors to make filters for signal processing and analog circuits.
The non-grain oriented electrical steel has high energy efficiency, ultra-low magnetic losses, and excellent electromagnetic properties which makes them increases the performance and energy output of different kinds of generators such as hydro generators, power generators, and more.
Longbank non-grain oriented electrical steel is used for electromobility or electric vehicles. They are used for traction motors in HEV Hybrid Electric Vehicles and other hybrid and pure electric vehicles. Also, they are featuring low core losses, excellent permeability, and high-power density.
The non-grain oriented electrical steel is used for producing different types of magnetic cores in electrical household appliances and machines. They distribute and transmit electrical energy. Moreover, they have properties such as low magneto-striction, high permeability, and low magnetic losses.
Non-Grain Oriented Electrical Steel by Types (4)
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Longbank fully-processed non-grain oriented electrical steel has even magnetic properties in all directions. They are mainly used for motors, alternators, ballasts, generators, small transformers, electrical system housing, and other electromagnetic applications. Also, they are usually applied with organic coating.
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The semi-processed non-grain oriented electrical steel has better magnetization property and punchability than the fully-processed type. Due to that, they do not need organic coatings. The semi-processed types are ideal for small power transformers, small rotors, stators, and many more.
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Longbank high-permeability fully-processed non-grain oriented electrical steel has an improved magnetic polarization value or permeability than the regular types. They have higher field strength, good heat conductivity, improved energy efficiency, and high working induction.
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The high-permeability semi-processed non-grain oriented electrical steel is featuring low core loss and high strength. They have better punchability than the standard semi-processed non-grain oriented electrical steel. They are commonly used for home appliances, energy-efficient motors, and more.
Longbank Non-Grain Oriented Electrical Steel Advantages
Longbank non-grain oriented electrical steels have high permeability which makes them have higher magnetic induction than the regular non-grain oriented electrical steels. They have excellent homogeneous magnetic properties in all directions. Also, they have improved capacity to support magnetic fields.
The non-grain oriented electrical steels have low magnetostriction or a low tendency to shrink or expand in magnetic fields.
Longbank non-grain oriented electrical steels have reduced core loss through lowering the eddy or electric current component. As a result, the electrical resistance of non-grain oriented electrical steel will increase.
The non-grain oriented electrical steels have decreased hysteresis loss which indicates that less energy is wasted in the form of heat from alternating magnetizing force.
Longbank Non-Grain Oriented Electrical Steel Insulation Coatings
The non-grain oriented electrical steels are applied with an insulation coating on their surface to protect them from outdoor environments, lower the electrical current loss, enhance feeding ability and punchability, improve resistance to weathering, scratches, corrosion, etc. There are 2 types of insulation coating solutions, organic and inorganic. Below are some of the insulation coating we offer.
- C-0 coating
- C-3 coating
- C-4 coating
- C-5 coating
- C-5A coating
- C-6/C-6A† coating
- Custom coating
Longbank Non-Grain Oriented Electrical Steel Types
The non-grain oriented electrical steel is manufactured in 2 types such as:
Fully-processed Non-Grain Oriented Electrical Steel – The fully-processed non-grain oriented electrical steels have magnetic properties that are fully developed through the mill. To achieve the ideal magnetic performance and properties of fully processed non-grain oriented electrical steels, they require SRA or Stress Relief Anneal. The fully-processed non-grain oriented electrical steels are ideal for magnetic circuits in electrical system housing, transformers, and motors.
Semi-Processed Non-Grain Oriented Electrical Steel – The semi-processed non-grain oriented electrical steel needs a final heat treatment. The heat treatment is also known as QDA or Quality Development Anneal. After the final cold rolling process, they are annealed at low temperatures. The semi-processed non-grain oriented electrical steel does not usually need organic coatings. They also have better punchability than the fully-processed type. Moreover, they are perfect to use for small power transformers, stators, small rotors, etc.
Longbank Non-Grain Oriented Electrical Steel Production
When manufacturing non-grain oriented electrical steel, Longbank uses advanced technologies, equipment, and cutting-edge facilities to ensure quality and meet customers’ expectations. Every process of producing is automatically controlled. Some of the processes include:
Hot rolling – The electrical steels are continuously cast or molten in the oxygen furnaces. Then, they are hot rolled and pass through the process line of annealing.
Preliminary Annealing – In the preliminary annealing, there is a hydrochloric acid cleaning and scale breaker that removes the scales and dirt on the surface of the steel.
Cold Rolling – In this process, the steel’s thickness is reduced and adjusted based on the customers’ specifications. The cold rolling process is also done to get the exact magnetic properties.
Annealing & Insulation Coating – In this process, the carbon content of the steel will be reduced by the decarburizing anneal. Then, the non-grain oriented electrical steel is recrystallized through heat treatment. Contaminants such as sulfur will also be removed in the annealing process. Then, there are different types of insulation coating that will be applied depending on the customers’ requirements and applications.
Choose Longbank to Custom Your Non-Grain Oriented Electrical Steel
Are you looking for a reliable manufacturer that offers custom-fabrication of non-grain oriented electrical steel? Well, you came to the right place!
Over many years, Longbank is a manufacturer that is committed to providing high-strength electrical steel including non-grain oriented electrical steel to various industries such as automotive, electrical, electronics, aviation, home appliance, and other industries. We are also supplying to various countries.
Longbank has the ability to custom-manufacture non-grain oriented electrical steel as per customers‘ specific requirements. Our non-grain oriented electrical steel can be customized according to your required material, thickness, sizes, types, and other specifications. We are also producing them using automatically controlled equipment, advanced testing facilities, and high-quality materials to ensure their performance, durability, longevity, and quality. Longbank is also capable of stamping, slitting, and coating the non-grain oriented electrical steel based on your needs.
If you are looking for a specific non-grain oriented electrical steel for your business or applications, you can contact us and we will help you find the non-grain oriented electrical steel that suits your needs. You can also send your detailed requirements of non-grain oriented electrical steel.
Longbank Non-Grain Oriented Electrical Steel Fabrication
Longbank offers a complete range of non-grain oriented electrical steels for a wide range of applications such as:
Compressors & Air Conditioner Motors – The non-grain oriented electrical steel is ideal for compressors and air conditioner motors due to their high mechanical resistance, high magnetic induction, and low magnetic loss at high frequencies. Equipment that is made from non-grain oriented electrical steel can also operate 24h/day.
Large Induction Motors – The non-grain oriented electrical steel can be used in large induction motors due to their energy efficiency, maximum durability, robustness, and resistance.
Turbo or Power Generators & Hydro Generators – Power generators and hydro generators needs ultra-low magnetic losses to increase their energy output and performance. As a result, the non-grain oriented electrical steels are perfect for generators.
Aside from these, there are also many applications of the non-grain oriented electrical steel such as electric vehicle motors, large DC motors, high-frequency motors, medium frequency motors, aviation, transformers, and many more.
The non-grain oriented electrical steels are designed with many features and properties such as:
- Decreased hysteresis loss
- High electrical resistivity
- Low magnetostriction
- High permeability
- Excellent electromagnetic properties
- Homogeneous magnetic properties in all directions
- Improved wear resistance
- Superior induction properties
- Excellent punchability
- High mechanical strength
- Energy efficiency
Non-Grain Oriented Electrical Steel for Various Applications
The fully processed cold rolled non-grain oriented electrical steel is featuring good adhesiveness, high permeability, low core loss, etc. They are used for producing magnetic circuits for transformers, motors, domestic appliances, and other electrical equipment.
The 0.5mm thick cold rolled non-grain oriented electrical steel is commonly used for iron core materials of small precision electric motors, large-size power generators, small power transformers, and other rotating machines. They are suitable for cutting and punching.
The transformer cold rolled non-grain oriented electrical silicon steel is the ideal material for various types of transformers, inverters, filters, reactors, and many more. They have diverse silicon contents and homogenous magnetic properties in all directions. Silicon is added to increase its permeability and resistance.
The semi-processed non-grain oriented electrical steel has better punchability than the fully processed non-grain oriented electrical steel. They are commonly used as core materials for stators, small rotors, small power transformers, and many more.
The high permeability cold rolled non-grain oriented electrical silicon steel has excellent electrical resistance because of the silicon content. They have better permeability than the usual non-grain oriented electrical steel. Moreover, they are ideal for domestic appliances, rotating machines, energy efficient motors, etc.
The non-grain oriented electrical steel is less expensive than the grain-oriented electrical steel. When the price is more important for you, the non-grain oriented electrical steel is ideal to use.
The non-grain oriented electrical steel is primarily used in the of production rotors, stators, and cores for:
- alternators
- different types of generators
- rotating machines
- tiny precision electric motors
- large power generators
- electric motors
They are used in applications which require features such as low core loss, high magnetization saturation, high magnetic permeability, and low cost.
Yes, when the non-grain oriented electrical steel is processed, there will be some negative effect on their core loss.
Any manufacturing processes such as shearing, stamping, or laser cutting will have some negative effects. It is because the structure of the grains at their edge will be deformed in some way.
However, this is not a big issue since the non-grain oriented electrical steel can be annealed to bring its original characteristics back.
A 0.20 mm up to 0.35 mm thick non-grain oriented electrical steel has greater energy efficiency than other types of electrical steel that has 0.35 mm up to 1.00 mm of thicknesses.
The non-grain oriented electrical steel helps in reducing more energy losses in the motor than other types of electrical steel.
Yes, the non-grain oriented electrical steel is highly customizable.
It can be customized depending on the customers’ specifications such as required thicknesses, types, dimensions, features, insulation coatings, etc.